Applications

What Our Welding Robots Weld in Structural Steel

Find a welding robot by the steel part you make: beams, columns, attachments, bridge plates or 3D frames. Compare the layouts and size ranges, then send your part for a free evaluation.

Building Steel: Beams, Columns and Attachments

Rail-mounted welding robots beside a wide crane runway beam with transverse stiffeners.

Crane Girders and Runway Beams

The 7-axis rail-mounted robot welds crane girders and runway beams.

Rail-mounted welding robot welding a box column, with the welding power source beside it.

Box and Cruciform Columns

Gas-shielded welding joins attachments and fillet seams on box and cruciform columns. For long full-penetration seams on box columns, use the submerged arc station.

Long steel components and overhead cranes inside our structural steel workshop.

Tapered PEB Beams and Columns

Our robots weld tapered PEB beams and columns, including end plates and stiffeners.

Long steel beam with a row of short intermittent fillet welds beside the rail.

Lap and Intermittent Welds

Intermittent welding reduces distortion on straight seams. Lap joints require an overlapping plate thickness of at least 8 mm.

Thick Plate and Full-Penetration Welds

Multi-pass fillet weld wrapped around the end of a steel plate.

Multi-Pass Wrap-Around Fillets

For 5–30 mm plates, weld legs over 10 mm use multiple layers and passes. The software generates each pass path automatically.

A rail-mounted submerged arc welding robot station with flux hopper, wire drum and welding power source.

Long Full-Penetration Seams

Use the submerged arc station for root, fill and cap passes on long full-penetration seams in box columns and H-sections, with single-wire or twin-wire versions.

Bridges and Plate Assemblies

Welding torch following a curved seam around an opening in a steel plate.

Long Stiffeners and Curved Seams Around Openings

Weld long stiffeners and curved seams around openings in bridge plates. Check the minimum dimensions for circular and curved joints in the fit-up guide.

3D Components

3D Frames and Box-Shaped Parts

Use the 9-axis cantilever robot for 3D frames and box-shaped parts, such as equipment frames, up to 3,500 mm wide and 2,000 mm high.

Which Robot Welds Which Parts?

Robot LayoutTypical PartsSize RangeLearn More
7-Axis Rail-Mounted RobotH-beam columns, roof beams and crane girdersUp to 1,500 mm wide; stiffeners up to 600 mm high7-Axis Rail-Mounted Robot
8-Axis Cantilever RobotBridge plate units and diaphragmsUp to 3,500 mm wide; stiffeners up to 600 mm high8-Axis Cantilever Robot
9-Axis Cantilever Robot3D frames and box-shaped partsUp to 3,500 mm wide and 2,000 mm high9-Axis Cantilever Robot
Submerged Arc StationLong full-penetration seams on box columns and H-sections12 m rail; 10 m effective travelSubmerged Arc Station

Not Sure Whether Your Part Fits?

Check part geometry, torch access, fit-up and joint sizes with the suitability checklist. Send drawings, a model or photos for a free part evaluation.

Structural Steel Application Questions

Which structural steel parts can a robot weld?

Our robots weld beams, columns, corbels, cleats, stiffeners, end plates, bridge plate units and 3D frames. Choose the layout by part geometry, size and weld type.

Which robot welds crane girders and runway beams?

The 7-axis rail-mounted robot welds crane girders and runway beams.

Can the robot weld curved beams?

Weld planar arc and curved seams with the 7-axis rail-mounted robot. Free-curve joints have a minimum arc radius of 50 mm.

How are box columns welded?

Gas-shielded welding joins attachments and fillet seams on box and cruciform columns. For long full-penetration seams on box columns, use the submerged arc station.

Which parts suit the 9-axis robot?

Use the 9-axis cantilever robot for 3D frames and box-shaped parts, such as equipment frames, up to 3,500 mm wide and 2,000 mm high.

Find a Robot for Your Steel Parts

Send drawings, a model or photos of the parts you want to weld for a free part evaluation.